Percutaneous circulatory support system facilitating reduced hemolysis

ABSTRACT

A percutaneous circulatory support device includes an impeller housing having an inlet and an outlet. A shaft is rotatably fixed relative to the impeller housing. An impeller is configured to rotate relative to the shaft and the impeller housing to cause blood to flow into the inlet, through the impeller housing, and out of the outlet.

CROSS-REFERENCE TO RELATED APPLICATION

The present application claims priority to Provisional Application No.63/279,925, filed Nov. 16, 2021, which is herein incorporated byreference in its entirety.

TECHNICAL FIELD

The present disclosure relates to percutaneous circulatory supportsystems. More specifically, the disclosure relates to percutaneouscirculatory support devices that facilitate reduced hemolysis.

BACKGROUND

Percutaneous circulatory support devices such as blood pumps can providetransient support for up to approximately several weeks in patients withcompromised heart function or cardiac output. Operation of such bloodpumps, however, may cause some amount of hemodynamic shear, which inturn may result in hemolysis (that is, the rupture or destroying ofblood cells). High rates of hemolysis can in turn cause acute kidneyinjury or other complications. Accordingly, there is a need for improvedblood pumps that facilitate reduced hemolysis.

SUMMARY

In an Example 1, a percutaneous circulatory support device comprises animpeller housing comprising an inlet and an outlet; a shaft rotatablyfixed relative to the impeller housing; and an impeller configured torotate relative to the shaft and the impeller housing to cause blood toflow into the inlet, through the impeller housing, and out of theoutlet.

In an Example 2, the percutaneous circulatory support device of Example1, wherein the impeller is disposed within the impeller housing.

In an Example 3, the percutaneous circulatory support device of eitherof Example 1 or 2, wherein the impeller is rotatably supported by theshaft.

In an Example 4, the percutaneous circulatory support device of any ofExamples 1-3, further comprising a motor being operable to rotatablydrive the impeller relative to the shaft and the impeller housing andthereby cause blood to flow into the inlet, through the impellerhousing, and out of the outlet.

In an Example 5, the percutaneous circulatory support device of any ofExamples 1-4, further comprising a thrust bearing coupling the impellerto the impeller housing.

In an Example 6, the percutaneous circulatory support device of Example5, wherein the thrust bearing is a proximal thrust bearing, and furthercomprising a distal thrust bearing coupling the impeller to the impellerhousing.

In an Example 7, the percutaneous circulatory support device of any ofExamples 1-6, further comprising an impeller assembly, the impellerassembly comprising the impeller and an inner tube rotatably supportedby the shaft, and the impeller is rotatably fixed relative to the innertube.

In an Example 8, the percutaneous circulatory support device of any ofExamples 1-7, wherein the impeller housing comprises a proximal impellerhousing portion and a distal impeller housing portion, the proximalimpeller housing portion and the distal impeller housing portion beingcompletely disposed apart and thereby forming the outlet therebetween.

In an Example 9, the percutaneous circulatory support device of Example8, wherein the distal impeller housing portion comprises the inlet.

In an Example 10, the percutaneous circulatory support device of any ofExamples 1-7, wherein the impeller housing comprises a proximal impellerhousing portion and a distal impeller housing portion, the proximalimpeller housing portion and the distal impeller housing portion onlybeing indirectly coupled via the shaft, and the proximal impellerhousing and the distal impeller housing thereby forming the outlettherebetween.

In an Example 11, the percutaneous circulatory support device of Example10, wherein the distal impeller housing portion comprises the inlet.

In an Example 12, a percutaneous circulatory support device comprises amotor; an impeller housing comprising an inlet and an outlet; a distalsupport coupled to the impeller housing opposite the motor; a shaftrotatably fixed relative to the impeller housing and the distal support;and an impeller rotatably supported by the shaft; and wherein the motoris operable to rotatably drive the impeller relative to the impellerhousing and thereby cause blood to flow into the inlet, through theimpeller housing, and out of the outlet.

In an Example 13, the percutaneous circulatory support device of Example12, further comprising a thrust bearing coupled to the impeller.

In an Example 14, the percutaneous circulatory support device of Example13, wherein the thrust bearing is a proximal thrust bearing, and furthercomprising a distal thrust bearing coupled to the impeller.

In an Example 15, the percutaneous circulatory support device of any ofExamples 12-14, further comprising an impeller assembly, the impellerassembly comprising the impeller and an inner tube rotatably supportedby the shaft, and the impeller is rotatably fixed relative to the innertube.

In an Example 16, a percutaneous circulatory support device comprises animpeller housing comprising an inlet and an outlet; a shaft rotatablyfixed relative to the impeller housing; and an impeller disposed withinthe impeller housing and rotatably supported by the shaft, the impellerconfigured to rotate relative to the shaft and the impeller housing tocause blood to flow into the inlet, through the impeller housing, andout of the outlet.

In an Example 17, the percutaneous circulatory support device of Example16, further comprising a motor being operable to rotatably drive theimpeller relative to the shaft and the impeller housing and therebycause blood to flow into the inlet, through the impeller housing, andout of the outlet.

In an Example 18, the percutaneous circulatory support device of Example16, further comprising a thrust bearing coupling the impeller to theimpeller housing.

In an Example 19, the percutaneous circulatory support device of Example18, wherein the thrust bearing is a proximal thrust bearing, and furthercomprising a distal thrust bearing coupling the impeller to the impellerhousing.

In an Example 20, the percutaneous circulatory support device of Example16, further comprising an impeller assembly, the impeller assemblycomprising the impeller and an inner tube rotatably supported by theshaft, and the impeller is rotatably fixed relative to the inner tube.

In an Example 21, the percutaneous circulatory support device of Example20, further comprising: a motor; a drive magnet operably coupled to themotor; and a driven magnet operably coupled to the drive magnet, and theinner tube and the impeller being rotatably fixed relative to the drivenmagnet; wherein the motor is operable to rotatably drive the impeller,via the drive magnet and the driven magnet, and thereby cause blood toflow into the inlet, through the impeller housing, and out of theoutlet.

In an Example 22, the percutaneous circulatory support device of Example16, wherein the impeller housing comprises a proximal impeller housingportion and a distal impeller housing portion, the proximal impellerhousing portion and the distal impeller housing portion being completelydisposed apart and thereby forming the outlet therebetween.

In an Example 23, the percutaneous circulatory support device of Example22, wherein the distal impeller housing portion comprises the inlet.

In an Example 24, the percutaneous circulatory support device of Example16, wherein the impeller housing comprises a proximal impeller housingportion and a distal impeller housing portion, the proximal impellerhousing portion and the distal impeller housing portion only beingindirectly coupled via the shaft, and the proximal impeller housing andthe distal impeller housing thereby forming the outlet therebetween.

In an Example 25, the percutaneous circulatory support device of Example24, wherein the distal impeller housing portion comprises the inlet.

In an Example 26, a percutaneous circulatory support device comprises: amotor; an impeller housing comprising an inlet and an outlet; a distalsupport coupled to the impeller housing opposite the motor; a shaftrotatably fixed relative to the impeller housing and the distal support;and an impeller disposed within the impeller housing and rotatablysupported by the shaft; and wherein the motor is operable to rotatablydrive the impeller relative to the impeller housing and thereby causeblood to flow into the inlet, through the impeller housing, and out ofthe outlet.

In an Example 27, the percutaneous circulatory support device of Example26, further comprising a thrust bearing coupled to the impeller.

In an Example 28, the percutaneous circulatory support device of Example27, wherein the thrust bearing is a proximal thrust bearing, and furthercomprising a distal thrust bearing coupled to the impeller.

In an Example 29, the percutaneous circulatory support device of Example26, further comprising an impeller assembly, the impeller assemblycomprising the impeller and an inner tube rotatably supported by theshaft, and the impeller is rotatably fixed relative to the inner tube.

In an Example 30, the percutaneous circulatory support device of Example29, further comprising: a drive magnet operably coupled to the motor;and a driven magnet operably coupled to the drive magnet, the inner tubeand the impeller being rotatably fixed relative to the driven magnet;wherein the motor is operable to rotatably drive the impeller, via thedrive magnet and the driven magnet, and thereby cause blood to flow intothe inlet, through the impeller housing, and out of the outlet.

In an Example 31, a method of manufacturing a percutaneous circulatorysupport device comprises: coupling a shaft to an impeller housing suchthat the shaft is rotatably fixed relative to the impeller housing;coupling a shaft to an impeller housing such that the shaft is rotatablyfixed relative to the impeller housing; coupling an impeller to theshaft such that the impeller is disposed within the impeller housing androtatably supported by the shaft; and operatively coupling the impellerto a motor.

In an Example 32, the method of Example 31, further comprising couplinga thrust bearing to the shaft and the impeller housing before couplingthe impeller to the shaft.

In an Example 33, the method of Example 31, further comprising couplingan inner tube to the impeller such that the impeller is rotatably fixedrelative to the inner tube, and wherein coupling the impeller to theshaft comprises together coupling the inner tube and the impeller to theshaft.

In an Example 34, the method of Example 33, further comprising couplinga driven magnet to the inner tube such that the driven magnet isrotatably fixed relative to the inner tube, and wherein togethercoupling the inner tube and the impeller to the shaft comprises togethercoupling the inner tube, the driven magnet, and the impeller to theshaft.

In an Example 35, the method of Example 31, further comprising couplinga proximal thrust bearing and a distal thrust bearing to the impellerbefore coupling the impeller to the shaft.

While multiple embodiments are disclosed, still other embodiments of thepresent invention will become apparent to those skilled in the art fromthe following detailed description, which shows and describesillustrative embodiments of the invention. Accordingly, the drawings anddetailed description are to be regarded as illustrative in nature andnot restrictive.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a side sectional view of an illustrative mechanicalcirculatory support device (also referred to herein, interchangeably, asa “blood pump”), in accordance with embodiments of the subject matterdisclosed herein.

FIG. 2 is an enlarged side sectional view of the blood pump within line2-2 of FIG. 1 , in accordance with embodiments of the subject matterdisclosed herein.

FIG. 3 is a flow diagram of an illustrative method of manufacturing ablood pump, in accordance with embodiments of the subject matterdisclosed herein.

FIG. 4 is a side sectional view of a first housing assembly providedaccording to the method of FIG. 3 , in accordance with embodiments ofthe subject matter disclosed herein.

FIG. 5 is a side sectional view of an impeller assembly providedaccording to the method of FIG. 3 , in accordance with embodiments ofthe subject matter disclosed herein.

FIG. 6 is a side sectional view of a second housing assembly providedaccording to the method of FIG. 3 , in accordance with embodiments ofthe subject matter disclosed herein.

FIG. 7 is a side sectional view of another illustrative blood pump, inaccordance with embodiments of the subject matter disclosed herein.

FIG. 8 is a side sectional view of yet another illustrative blood pump,in accordance with embodiments of the subject matter disclosed herein.

While the invention is amenable to various modifications and alternativeforms, specific embodiments have been shown by way of example in thedrawings and are described in detail below. The intention, however, isnot to limit the invention to the particular embodiments described. Onthe contrary, the invention is intended to cover all modifications,equivalents, and alternatives falling within the scope of the inventionas defined by the appended claims.

DETAILED DESCRIPTION

FIG. 1 depicts a side sectional view of an illustrative mechanicalcirculatory support device 100 (also referred to herein,interchangeably, as a “blood pump”) in accordance with embodiments ofthe subject matter disclosed herein. The blood pump 100 may form part ofa percutaneous circulatory support system, together with a guidewire andan introducer sheath (not shown). More specifically, the guidewire andthe introducer sheath may facilitate percutaneously delivering the bloodpump 100 to a target location within a patient, such as within thepatient's heart.

With continued reference to FIG. 1 and additional reference to FIG. 2 ,the blood pump 100 generally includes an impeller housing 102 and amotor housing 104. The impeller housing 102 and/or the motor housing 104may be constructed of various materials, such as stainless steel ornitinol. In some embodiments, the impeller housing 102 and the motorhousing 104 may be integrally or monolithically constructed. In otherembodiments, the impeller housing 102 and the motor housing 104 may beseparate components configured to be removably or permanently coupled.In some embodiments, the blood pump 100 may lack a separate motorhousing 104 and the impeller housing 102 may be coupled directly to themotor 122 described below, or the motor housing 104 may be integrallyconstructed with the motor 122 described below.

The impeller housing 102 carries an impeller assembly 106 therein. Theimpeller assembly 106 generally includes an inner tube 108 (for example,a hypotube constructed of stainless steel) and an impeller 110 havingone or more impeller blades 112. The inner tube 108 and the impeller 110rotate together relative to the impeller housing 102 to drive bloodthrough the blood pump 100. More specifically, the impeller 110 causesblood to flow from a blood inlet 114 formed on the impeller housing 102,through the impeller housing 102, and out of a blood outlet 116 formedon the impeller housing 102. As shown in FIGS. 1 and 2 , the inlet 114and/or the outlet 116 may each include multiple apertures. As shown,apertures of the outlet 116 may be formed between adjacent struts 118 ofa plurality of struts 118 of the impeller housing 102. In otherembodiments, the inlet 114 and/or the outlet 116 may each include asingle aperture. As shown in FIGS. 1 and 2 , the inlet 114 may be formedon an end portion of the impeller housing 102 and adjacent to a distalsupport 120 coupled to the impeller housing 102. As shown in FIGS. 1 and2 the outlet 116 may be formed on a side portion of the impeller housing102. In other embodiments, the inlet 114 and/or the outlet 116 may beformed on other portions of the impeller housing 102. In someembodiments, the impeller housing 102 may couple to a distally extendingcannula (not shown), and the cannula may receive and deliver blood tothe inlet 114.

With continued reference to FIGS. 1 and 2 , the motor housing 104carries a motor 122, and the motor 122 is configured to rotatably drivethe impeller 110 relative to the impeller housing 102. In theillustrated embodiment, the motor 122 rotates a drive shaft 124, whichis coupled to a drive magnet 126 (for example, a samarium cobaltmagnet). Rotation of the drive magnet 126 causes rotation of a drivenmagnet 128 (for example, a samarium cobalt magnet), which is connectedto the impeller assembly 106. More specifically, the impeller 110rotates with the driven magnet 128. In other embodiments, the motor 122may couple to the impeller assembly 106 via other components.

In some embodiments, a controller (not shown) may be operably coupled tothe motor 122 and configured to control the motor 122. In someembodiments, the controller may be disposed within the motor housing104. In other embodiments, the controller may be disposed outside of themotor housing 104 (for example, in a catheter handle, an independenthousing, etc.). In some embodiments, the controller may include multiplecomponents, one or more of which may be disposed within the motorhousing 104. In some embodiments, the controller may be, may include, ormay be included in one or more Field Programmable Gate Arrays (FPGAs),one or more Programmable Logic Devices (PLDs), one or more Complex PLDs(CPLDs), one or more custom Application Specific Integrated Circuits(ASICs), one or more dedicated processors (e.g., microprocessors), oneor more central processing units (CPUs), software, hardware, firmware,or any combination of these and/or other components. Although thecontroller is referred to herein in the singular, the controller may beimplemented in multiple instances, distributed across multiple computingdevices, instantiated within multiple virtual machines, and/or the like.In other embodiments, the motor 122 may be controlled in other manners.

With further reference to FIGS. 1 and 2 , the blood pump 100 includesvarious components and features that provide reduced device-inducedhemolysis compared to conventional devices. More specifically, the bloodpump 100 includes a bearing shaft 130, (also referred to herein,interchangeably, simply as a “shaft”—for example a pin or rodconstructed of stainless steel, a ceramic, or the like) that isrotatably fixed relative to the impeller housing 102. More specifically,the shaft 130 is fixedly coupled to a proximal hub 132 of the impellerhousing 102 and an inner sleeve 134 of the distal support 120 (forexample, a silicon sleeve). The bearing shaft 130 rotatably supports theimpeller assembly 106 and reduces or eliminates impeller vibrations andother undesirable impeller rotational dynamics, which can causerelatively high shear and hemolysis in conventional blood pumps.

The bearing shaft 130 facilitates use of relatively simple proximal anddistal bearings for rotatably coupling the impeller assembly 106 to theimpeller housing 102 and the distal support 120 because such bearings donot need to radially capture the impeller assembly 106. Morespecifically, the blood pump 100 may include one or more proximal thrustbearings and one or more distal thrust bearings. In some embodiments andas illustrated, the blood pump 100 includes a first proximal thrustbearing 136 that abuttingly engages the proximal hub 132 of the impellerhousing 102 and a second proximal thrust bearing 138 that abuttinglyengages the first proximal thrust bearing 136, the driven magnet 128,and the inner tube 108. In some embodiments and as illustrated, theblood pump 100 includes a first distal thrust bearing 140 thatabuttingly engages the impeller 110 and the inner tube 108 and a seconddistal thrust bearing 142 that abuttingly engages the first distalthrust bearing 140 and the distal support 120, more specifically theinner sleeve 134 of the distal support 120.

The thrust bearings 136, 138, 140, and 142 may take various specificforms and may be constructed of various materials. For example, thefirst proximal thrust bearing 136, the second proximal thrust bearing138, the first distal thrust bearing 140, and/or the second distalthrust bearing 142 may be flat bearings. As another example, the firstproximal thrust bearing 136 and the second proximal thrust bearing 138may be constructed of a relatively hard material (that is, the bearings136 and 138 may have a “hard-on-hard” arrangement). As another example,one of the first proximal thrust bearing 136 and the second proximalthrust bearing 138 may be constructed of a relatively hard material andthe other may be constructed of a relatively soft material (that is, thebearings 136 and 138 may have a “hard-on-soft” arrangement). As anotherexample, the first distal thrust bearing 140 and the second distalthrust bearing 142 may be constructed of a relatively hard material. Asanother example, one of the first distal thrust bearing 140 and thesecond distal thrust bearing 142 may be constructed of a relatively hardmaterial and the other may be constructed of a relatively soft material.As another example, the first proximal thrust bearing 136, the secondproximal thrust bearing 138, the first distal thrust bearing 140, and/orthe second distal thrust bearing 142 may be constructed of one or moreceramics, such as silicon nitride, or one or more jewel materials, suchas sapphire.

The bearings 136, 138, 140, and 142 may provide one or more advantagesover those of conventional blood pumps. For example, the proximalbearings 136 and 138 could reduce or eliminate gaps at the proximal sideof the driven magnet 128, and the distal bearings 140 and 142 couldreduce or eliminate gaps at the distal side of the impeller assembly106. As a result, the bearings 136, 138, 140, and 142 could reduce oreliminate potential thrombus formation at those locations, which couldlead to premature pump failure. As another example, the bearings 136,138, 140, and 142 have relatively large contact areas, which mitigateswear. As another example, the proximal bearing 136 and 138 may berelatively thin in an axial direction and thereby facilitate providing arelatively short distance between the drive magnet 126 and the drivenmagnet 128, which in turn provides relatively high torque transmissionto the impeller assembly 106. As yet another example, and in contrast toconventional blood pumps, a compressive load would not need to beapplied to the impeller assembly 106 to ensure the bearings 136, 138,140, and 142 remain seated during pump operation because radial captureof the impeller assembly 106 is provided by the bearing shaft 130. Thislack of a compressive load reduces friction and wear.

In some embodiments, the blood pump 100 also includes further advantagescompared to conventional blood pumps. For example, the bearing shaft 130is reinforced along its entire length by the impeller 110, the bearings136, 138, 140, and 142, the driven magnet 128, the distal support 120,and the impeller housing 102. These components reduce stress on thebearing shaft 130 and increase the overall strength of the blood pump100.

In some embodiments, the inner sleeve 134 acts as a compression springand applies a thrust force to the bearings 136, 138, 140, and 142. Inthese embodiments, the second distal thrust bearing 142 may be axiallyslidable within the distal support 120. In other embodiments, the bloodpump 100 lacks the inner sleeve 134.

FIG. 3 illustrates a flow diagram of an exemplary method 200 ofmanufacturing a blood pump, in accordance with embodiments of thesubject matter disclosed herein, and FIGS. 4-6 illustrate intermediateassemblies associated with the method 200. The method 200 describesfeatures of the blood pump 100, although it is understood that any ofthe blood pumps contemplated herein could be used in a similar manner.At step 202 and as also shown in FIG. 4 , the method begins by providinga first housing assembly 144. More specifically, providing the firsthousing assembly 144 includes coupling the bearing shaft 130 to theimpeller housing 102 such that the shaft 130 is rotatably fixed relativeto the impeller housing 102. As illustrated, the shaft 130 may bereceived in a through opening 146 of the proximal hub 132 of theimpeller housing 102. In some embodiments, the bearing shaft 130 iswelded or adhesively bonded within the proximal hub 132 of the impellerhousing 102. As also shown in FIG. 4 , providing the first housingassembly 144 also includes sliding the first proximal thrust bearing 136over the bearing shaft 130 and abutting the proximal hub 132 of theimpeller housing 102. In some embodiments, the first proximal thrustbearing 136 is adhesively bonded to the proximal hub 132 of the impellerhousing 102. Next or simultaneously and at step 204 and as shown in FIG.5 , the method includes providing the impeller assembly 106. Morespecifically, providing the impeller assembly 106 includes coupling theimpeller 110, the driven magnet 128, the second proximal thrust bearing138, and the first distal thrust bearing 140 to the inner tube 108 suchthat these components are rotatably fixed relative to each other. Insome embodiments, the impeller 110 is overmolded onto the inner tube108. In some embodiments, the driven magnet 128 is slid over theproximal end of the inner tube 108 and adhesively bonded to the proximalend of the impeller 110. In some embodiments, the second proximal thrustbearing 138 is slid over the inner tube 108 and adhesively bonded to theproximal end of the driven magnet 128. In some embodiments, the firstdistal thrust bearing 140 is slid over the distal end of the inner tube108 and adhesively bonded to the distal end of the impeller 110. Next orsimultaneously and at step 206 and as shown in FIG. 6 , the methodincludes providing a second housing assembly 148. More specifically,providing the second housing assembly 148 includes coupling the sleeve134 and the second distal thrust bearing 142 to the distal support 120such that these components are rotatably fixed relative to each other.In some embodiments, the sleeve 134 is inserted in a blind opening 150of the distal support 120, and the second distal thrust bearing 142abuts the proximal end of the sleeve 134 and is adhesively bonded to thedistal support 120.

With continued reference to FIG. 3 and further general reference toFIGS. 4-6 , the method continues at step 208 by coupling the impellerassembly 106 (FIG. 5 ) to the first housing assembly 144 (FIG. 4 ). Morespecifically, coupling the impeller assembly 106 to the first housingassembly 144 includes sliding the inner tube 108 along the bearing shaft130 such that the second proximal thrust bearing 138 loosely abuts thefirst proximal thrust bearing 136 (that is, without applying a loadbetween the bearings) and the impeller assembly 106 is rotatablerelative to the first housing assembly 144. In some embodiments,coupling the impeller assembly 106 to the first housing assembly 144additionally includes providing a lubricant between the inner tube 108and the bearing shaft 130. Next, the method continues at step 210 bycoupling the second housing assembly 148 (FIG. 6 ) to the impellerassembly 106 and the first housing assembly 144. More specifically,coupling the second housing assembly 148 to the impeller assembly 106and the first housing assembly 144 includes inserting the bearing shaft130 into the sleeve 134 and the distal support 120 such that the firstdistal thrust bearing 140 loosely abuts the second distal thrust bearing142 (that is, without applying a load between the bearings). In someembodiments, coupling the second housing assembly 148 to the impellerassembly 106 and the first housing assembly 144 includes welding oradhesively bonding the sleeve 134 of the distal support 120 to thebearing shaft 130. In some embodiments, coupling the second housingassembly 148 to the impeller assembly 106 and the first housing assembly144 includes welding or adhesively bonding one or more radiallyextending arms 152 of the distal support 120 to the impeller housing102. The method concludes at step 212 by operatively coupling theimpeller assembly 106 to the motor 122 (FIGS. 1 and 2 ) and coupling theimpeller housing 102 to the motor housing 104 (FIGS. 1 and 2 ). In someembodiments, operatively coupling the impeller assembly 106 to the motor122 includes magnetically coupling the driven magnet 128 to the drivemagnet 126 (FIGS. 1 and 2 ). In some embodiments, coupling the impellerhousing 102 to the motor housing 104 includes welding or adhesivelybonding the impeller housing 102 to the motor housing 104.

FIG. 7 depicts a partial side sectional view of another illustrativemechanical circulatory support device or blood pump 300 in accordancewith embodiments of the subject matter disclosed herein. The blood pump300 is generally similar to the blood pump 100 described above. That is,the blood pump 300 includes an impeller housing 302 that fixedly couplesto a bearing shaft 304. The bearing shaft 304 rotatably supports, viathrust bearings 306, an impeller assembly 308. The impeller assembly 308is rotatably driven by a motor 310, and the motor 310 is carried in amotor housing 312 coupled to the impeller housing 302. The impellerhousing 302 also includes an inlet 314 and an outlet 316 that facilitateblood flow through the blood pump 300. Unlike the blood pump 100described above, however, the impeller housing 302 includes a proximalimpeller housing portion 318 and a distal impeller housing portion 320that are completely disposed apart and thereby form the outlet 316therebetween. Stated another way, the proximal impeller housing portion318 and the distal impeller housing portion 320 are only indirectlycoupled via the bearing shaft 304, and the proximal impeller housingportion 318 and the distal impeller housing portion 320 thereby form theoutlet 316 therebetween. Stated yet another way, the impeller housing302 lacks struts (see, for comparison and for example, the struts 118 ofthe blood pump 100) coupling the proximal impeller housing portion 318and the distal impeller housing portion 320. As a result, shear inducedby struts is eliminated, which results in reduced hemolysis.

FIG. 8 depicts a partial side sectional view of another illustrativemechanical circulatory support device or blood pump 400 in accordancewith embodiments of the subject matter disclosed herein. The blood pump400 is generally similar to the blood pump 100 described above. That is,the blood pump 400 includes an impeller housing 402 that fixedly couplesto a bearing shaft 404. The bearing shaft 404 rotatably supports, viabearings (one bearing 406 being visible), an impeller assembly (an innertube 408 of the impeller assembly being visible). The impeller assemblyis rotatably driven by a motor 410 via a drive magnet 412 and a drivenmagnet 414, and the motor 410 is coupled to the impeller housing 402.Additionally, and unlike the blood pump 100 described above, theimpeller housing 402 also carries a protector 416, which may also bereferred to as a proximal seal. As illustrated, the protector 416 may bepositioned both radially outwardly and distally relative to the drivenmagnet 414. As such, the protector 416 may inhibit blood from contactingthe driven magnet 414 and thereby inhibit corrosion and/or other wear.In some embodiments, the protector 416 may be configured to maintain avolume of protective fluid in contact with the driven magnet 414. Theprotective fluid may be, for example, a hydrophobic lubricant. Theprotective fluid may be any type of hydrophobic lubricant suitable foruse in a blood pump. For example, the protective fluid may be a modifiedsilicone lubricant such as a modified Polydimethylsiloxane (PDMS). Inother embodiments, the protective fluid may be an oil-based lubricant, asynthetic oil, a carbon-based lubricant, and/or the like. In someembodiments, the protector 416 may rotate with the impeller assembly andthe driven magnet 414 relative to the impeller housing 402. In someembodiments, the protector 416 may be fixed relative to the impellerhousing 402.

Generally, the blood pump 300 may be manufactured according to themethod 200 except that providing the second housing assembly (step 206)may include coupling the distal support 322 to the distal impellerhousing portion 320, for example, via welding or adhesive bonding. Thesecond housing assembly may be subsequently coupled to the first housingassembly and the impeller assembly.

Various modifications and additions can be made to the exemplaryembodiments discussed without departing from the scope of the presentinvention. For example, while the embodiments described above refer toparticular features, the scope of this invention also includesembodiments having different combinations of features and embodimentsthat do not include all of the described features. Accordingly, thescope of the present invention is intended to embrace all suchalternatives, modifications, and variations as fall within the scope ofthe claims, together with all equivalents thereof.

We claim:
 1. A percutaneous circulatory support device, comprising: animpeller housing comprising an inlet and an outlet; a shaft rotatablyfixed relative to the impeller housing; and an impeller disposed withinthe impeller housing and rotatably supported by the shaft, the impellerconfigured to rotate relative to the shaft and the impeller housing tocause blood to flow into the inlet, through the impeller housing, andout of the outlet.
 2. The percutaneous circulatory support device ofclaim 1, further comprising a motor being operable to rotatably drivethe impeller relative to the shaft and the impeller housing and therebycause blood to flow into the inlet, through the impeller housing, andout of the outlet.
 3. The percutaneous circulatory support device ofclaim 1, further comprising a thrust bearing coupling the impeller tothe impeller housing.
 4. The percutaneous circulatory support device ofclaim 3, wherein the thrust bearing is a proximal thrust bearing, andfurther comprising a distal thrust bearing coupling the impeller to theimpeller housing.
 5. The percutaneous circulatory support device ofclaim 1, further comprising an impeller assembly, the impeller assemblycomprising the impeller and an inner tube rotatably supported by theshaft, and the impeller is rotatably fixed relative to the inner tube.6. The percutaneous circulatory support device of claim 5, furthercomprising: a motor; a drive magnet operably coupled to the motor; and adriven magnet operably coupled to the drive magnet, and the inner tubeand the impeller being rotatably fixed relative to the driven magnet;wherein the motor is operable to rotatably drive the impeller, via thedrive magnet and the driven magnet, and thereby cause blood to flow intothe inlet, through the impeller housing, and out of the outlet.
 7. Thepercutaneous circulatory support device of claim 1, wherein the impellerhousing comprises a proximal impeller housing portion and a distalimpeller housing portion, the proximal impeller housing portion and thedistal impeller housing portion being completely disposed apart andthereby forming the outlet therebetween.
 8. The percutaneous circulatorysupport device of claim 7, wherein the distal impeller housing portioncomprises the inlet.
 9. The percutaneous circulatory support device ofclaim 1, wherein the impeller housing comprises a proximal impellerhousing portion and a distal impeller housing portion, the proximalimpeller housing portion and the distal impeller housing portion onlybeing indirectly coupled via the shaft, and the proximal impellerhousing and the distal impeller housing thereby forming the outlettherebetween.
 10. The percutaneous circulatory support device of claim9, wherein the distal impeller housing portion comprises the inlet. 11.A percutaneous circulatory support device, comprising: a motor; animpeller housing comprising an inlet and an outlet; a distal supportcoupled to the impeller housing opposite the motor; a shaft rotatablyfixed relative to the impeller housing and the distal support; and animpeller disposed within the impeller housing and rotatably supported bythe shaft; and wherein the motor is operable to rotatably drive theimpeller relative to the impeller housing and thereby cause blood toflow into the inlet, through the impeller housing, and out of theoutlet.
 12. The percutaneous circulatory support device of claim 11,further comprising a thrust bearing coupled to the impeller.
 13. Thepercutaneous circulatory support device of claim 12, wherein the thrustbearing is a proximal thrust bearing, and further comprising a distalthrust bearing coupled to the impeller.
 14. The percutaneous circulatorysupport device of claim 11, further comprising an impeller assembly, theimpeller assembly comprising the impeller and an inner tube rotatablysupported by the shaft, and the impeller is rotatably fixed relative tothe inner tube.
 15. The percutaneous circulatory support device of claim14, further comprising: a drive magnet operably coupled to the motor;and a driven magnet operably coupled to the drive magnet, the inner tubeand the impeller being rotatably fixed relative to the driven magnet;wherein the motor is operable to rotatably drive the impeller, via thedrive magnet and the driven magnet, and thereby cause blood to flow intothe inlet, through the impeller housing, and out of the outlet.
 16. Amethod of manufacturing a percutaneous circulatory support device, themethod comprising: coupling a shaft to an impeller housing such that theshaft is rotatably fixed relative to the impeller housing; coupling animpeller to the shaft such that the impeller is disposed within theimpeller housing and rotatably supported by the shaft; and operativelycoupling the impeller to a motor.
 17. The method of claim 16, furthercomprising coupling a thrust bearing to the shaft and the impellerhousing before coupling the impeller to the shaft.
 18. The method ofclaim 16, further comprising coupling an inner tube to the impeller suchthat the impeller is rotatably fixed relative to the inner tube, andwherein coupling the impeller to the shaft comprises together couplingthe inner tube and the impeller to the shaft.
 19. The method of claim18, further comprising coupling a driven magnet to the inner tube suchthat the driven magnet is rotatably fixed relative to the inner tube,and wherein together coupling the inner tube and the impeller to theshaft comprises together coupling the inner tube, the driven magnet, andthe impeller to the shaft.
 20. The method of claim 16, furthercomprising coupling a proximal thrust bearing and a distal thrustbearing to the impeller before coupling the impeller to the shaft.